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The investigation of effect of the ceramic coatings with bond-layer coated on piston and valve surface on engine performance of a diesel engine

Year 2020, Volume: 4 Issue: 2, 87 - 93, 15.08.2020
https://doi.org/10.35860/iarej.697009

Abstract

The piston and valve surfaces of diesel engine have been coated with Cr2O3, Cr2O3+50%Al2O3 and Cr2O3 + 75% Al2O3 ceramic powders with bond coat (NiCr) by atmosferic plasma spray (APS) method. The engine performance of the coated engine were compared with the standard engine values by using that the engines tests were applyed repeat for each specimen in an electrical dynamometer in full power 1400 rpm, 1700 rpm, 2000 rpm, 2300 rpm, 2600 rpm, 2900 rpm and 3200 rpm engine speeds. In the results; it has been seen that engine power increased from 7% to 29%, engine torque from 7% to 23%, and exhaust gas temperatures from 6% to 17%, thermal brake efficiencyfrom 2.8% to 12.7% while specific fuel consumption decreased of 2.8% to 11.5%.

Supporting Institution

Bitlis Eren University Scientific Research Project Unit

Project Number

BEBAP-2014.15

Thanks

I would like to express my gratitude to this noble institution, Bitlis Eren University Scientific Research Project Unit within the scope of No: BEBAP-2014.15 project for its gross support. Moreover, part of this study was presented at the “IATENS2019 Conference”, Seydisehir / Konya, Turkey.

References

  • 1. Abbas S.M.,A. Elayaperumal, Experimental investigation on the effect of ceramic coating on engine performance and emission characteristics for cleaner production, Journal of Cleaner Production, 2019. 214: p. 506-513.
  • 2. Oguz H.,H.Ogut, F.Aydin, M.Ciniviz, T.Eryilmaz, Investigation of engine performance and kit design for the usage of safflower oil as in diesel engine, Renewable Energy, 2019. 143: p. 692-702.
  • 3. Aydin, M.,A. Irgin &M. Celik,The Impact of Diesel/LPG Dual Fuel on Performance and Emissions in a Single Cylinder Diesel Generator, Applied Sciences, 2018. 8(5): p. 825.
  • 4. Gehlot R. And B.Tripathi, Thermal analysis of holes created on ceramic coating for diesel engine piston, Case Studies in Thermal Engineering, 2016. 8: p. 291-299.
  • 5. Iscan B.,Application of ceramic coating for improving the usage of cottonseed oil in a diesel engine, Journal of the Energy Institute, 2016. 89(1): p. 150-157.
  • 6. Aydin S. and C. Sayin, Impact of thermal barrier coating application on the combustion, performance and emissions of a diesel engine fueled with waste cooking oil biodiesel–diesel blends, Fuel, 2014. 136: p. 334-340.
  • 7. Masera K. And A.K.Hossain, Biofuels and thermal barrier: A review on compression ignition engine performance, combustion and exhaust gas emission, Journal of the Energy Institute, 2019. 92(3): p. 783-801.
  • 8. Dhomne S. and A.M.Mahalle, Thermal barrier coating materials for SI engine, Journal of Materials Research and Technology, 2019. 8(1): p. 1532-1537.
  • 9. Phillips B.A. and J. K. Knapp, Thermal spray coatings reduce wear and corrosion on calender rolls, Tappi Journal, 1995. 78(10): p. 197-205.
  • 10. Ramaswamy P., S. Seetharamu, K.B.R. Varma, K.J. Rao, Thermomechanical fatigue characterization of zirconium (8%Y2O3 - ZrO2) and mullite thermal barrier coatings on diesel engine components: effect of coatings on diesel engine performance, Proceedings of the institution of mechanical Engineers, Part C:, 2000. 214(5): 729-742.
  • 11. Zhang Z.,S.H.Lim, J.Chai, D.M.Y.Lai, A.K.H.Cheong, K.L.Cheong,S.J.Wang, H.Jin, J.S.Pan, Plasma spray of Ti2AlC MAX phase powders: Effects of process parameters on coatings' properties, Surface and Coatings Technology, 2017. 325: p. 429-436.
  • 12. Access, http://www.makinaodasi.com/kama-dizel-motor-km178fe, date: 01.06.2020
  • 13. Vural E.,The Investigation of Effect on Engine Performance and Exhaust Emissions of Ceramic Coatings Applied to Single Cylinder Diesel Engine, inManufacturing Engineering 2014, Karabuk University:Turkey.p. 157.
  • 14. Vural E. And S. Ozel, The Effect of Al2O3 Added Cr2O3 Thermal Barrier Coatings on Exhaust Emissions at a Diesel Engine, Journal of Sciences BEU, 2019.8(1): p. 308-318.
  • 15. Cetinkaya S., Motor Vehicle Mechanics. 2011, Turkey: Nobel Publishing.
  • 16. Gurbuz H.,An experimental study on the effects of the thermal barrier plating over diesel engine performance and emissions, in Mechanical Engineering 2011, Karabuk University:Turkey. p. 42.
  • 17. Safgonul B.,H.E. Arslan, M. Ergeneman, C. Sorusbay, Internal combustion engines. 1995, Turkey: Birsen Publishing.
  • 18. Jena P.S., K.S. Acharya, H.C. Das, P.P. Patnaik, S.Bajpai, Investigation of the effect of FeCl3 on combustion and emission of diesel engine with thermal barrier coating, Sustainable Environment Research, 2018. 28(2): p. 72-78.
  • 19. Abbas S.M.,A. Elayaperumal, Experimental investigation on the effect of ceramic coating on engine performance and emission characteristics for cleaner production, Journal of Cleaner Production, 2019. 214: p. 506-513.
  • 20. Venkadesan G.,J. Muthusamy, Experimental investigation of Al2O3/8YSZ and CeO2/8YSZ plasma sprayed thermal barrier coating on diesel engine, Ceramics International, 2019. 45(3): p. 3166-3176.
  • 21. Parlak A., H. Yasar, B. Sahin, Performance and exhaust emission characteristics of a lower compression ratio LHR diesel engine, Energy Conversion and Management, 2003.44(1): p. 163-175.
  • 22. Vural E., S. Ozer, Thermal Analysis of a Piston Coated with SiC and MgOZrO2 Thermal Barrier Materials, International Journal of Scientific and Technological Research, 2015. 1(7): p. 43-51.
  • 23. Özel S., The investigation of coating of oxide and cabide compound on the surface of aluminium alloy and bronze by using plasma spray process in Metallurgy Education 2009, Firat University:Turkey.
  • 24. Memsnet. [cited 2020 28 February]; Available from: https://www.memsnet.org/material/chromiumoxidecr2o3bulk/.
  • 25. Vural E., Ozdalyan B. and Ozel S., Experimental Investigation on Effect of the Zirconium + Magnesium Coating of the Piston and Valve of the Single-Cylinder Diesel Engine to the Engine Performance and Emissio, World Academy of Science, Engineering and Technology International Journal of Mechanical and Mechatronics Engineering, 2016. 10, 12.
  • 26. Ozel S., Vural E. and Binici M., Taguchi method for investigation of the effect of TBC coatings on NiCr bond-coated diesel engine on exhaust gas emissions, International Advanced Researches and Engineering Journal, 2020.04(01): 014-020.
  • 27. Karthikayan S.,S. Ganesan, P. Vasanthakumar, G. Sankaranarayanan, M. Dinakar, Innovative research trends in the application of thermal barrier metal coating in ınternal combustion engines, Materials today: proceedings, 2017. 4(8): p. 9004-9012.
Year 2020, Volume: 4 Issue: 2, 87 - 93, 15.08.2020
https://doi.org/10.35860/iarej.697009

Abstract

Project Number

BEBAP-2014.15

References

  • 1. Abbas S.M.,A. Elayaperumal, Experimental investigation on the effect of ceramic coating on engine performance and emission characteristics for cleaner production, Journal of Cleaner Production, 2019. 214: p. 506-513.
  • 2. Oguz H.,H.Ogut, F.Aydin, M.Ciniviz, T.Eryilmaz, Investigation of engine performance and kit design for the usage of safflower oil as in diesel engine, Renewable Energy, 2019. 143: p. 692-702.
  • 3. Aydin, M.,A. Irgin &M. Celik,The Impact of Diesel/LPG Dual Fuel on Performance and Emissions in a Single Cylinder Diesel Generator, Applied Sciences, 2018. 8(5): p. 825.
  • 4. Gehlot R. And B.Tripathi, Thermal analysis of holes created on ceramic coating for diesel engine piston, Case Studies in Thermal Engineering, 2016. 8: p. 291-299.
  • 5. Iscan B.,Application of ceramic coating for improving the usage of cottonseed oil in a diesel engine, Journal of the Energy Institute, 2016. 89(1): p. 150-157.
  • 6. Aydin S. and C. Sayin, Impact of thermal barrier coating application on the combustion, performance and emissions of a diesel engine fueled with waste cooking oil biodiesel–diesel blends, Fuel, 2014. 136: p. 334-340.
  • 7. Masera K. And A.K.Hossain, Biofuels and thermal barrier: A review on compression ignition engine performance, combustion and exhaust gas emission, Journal of the Energy Institute, 2019. 92(3): p. 783-801.
  • 8. Dhomne S. and A.M.Mahalle, Thermal barrier coating materials for SI engine, Journal of Materials Research and Technology, 2019. 8(1): p. 1532-1537.
  • 9. Phillips B.A. and J. K. Knapp, Thermal spray coatings reduce wear and corrosion on calender rolls, Tappi Journal, 1995. 78(10): p. 197-205.
  • 10. Ramaswamy P., S. Seetharamu, K.B.R. Varma, K.J. Rao, Thermomechanical fatigue characterization of zirconium (8%Y2O3 - ZrO2) and mullite thermal barrier coatings on diesel engine components: effect of coatings on diesel engine performance, Proceedings of the institution of mechanical Engineers, Part C:, 2000. 214(5): 729-742.
  • 11. Zhang Z.,S.H.Lim, J.Chai, D.M.Y.Lai, A.K.H.Cheong, K.L.Cheong,S.J.Wang, H.Jin, J.S.Pan, Plasma spray of Ti2AlC MAX phase powders: Effects of process parameters on coatings' properties, Surface and Coatings Technology, 2017. 325: p. 429-436.
  • 12. Access, http://www.makinaodasi.com/kama-dizel-motor-km178fe, date: 01.06.2020
  • 13. Vural E.,The Investigation of Effect on Engine Performance and Exhaust Emissions of Ceramic Coatings Applied to Single Cylinder Diesel Engine, inManufacturing Engineering 2014, Karabuk University:Turkey.p. 157.
  • 14. Vural E. And S. Ozel, The Effect of Al2O3 Added Cr2O3 Thermal Barrier Coatings on Exhaust Emissions at a Diesel Engine, Journal of Sciences BEU, 2019.8(1): p. 308-318.
  • 15. Cetinkaya S., Motor Vehicle Mechanics. 2011, Turkey: Nobel Publishing.
  • 16. Gurbuz H.,An experimental study on the effects of the thermal barrier plating over diesel engine performance and emissions, in Mechanical Engineering 2011, Karabuk University:Turkey. p. 42.
  • 17. Safgonul B.,H.E. Arslan, M. Ergeneman, C. Sorusbay, Internal combustion engines. 1995, Turkey: Birsen Publishing.
  • 18. Jena P.S., K.S. Acharya, H.C. Das, P.P. Patnaik, S.Bajpai, Investigation of the effect of FeCl3 on combustion and emission of diesel engine with thermal barrier coating, Sustainable Environment Research, 2018. 28(2): p. 72-78.
  • 19. Abbas S.M.,A. Elayaperumal, Experimental investigation on the effect of ceramic coating on engine performance and emission characteristics for cleaner production, Journal of Cleaner Production, 2019. 214: p. 506-513.
  • 20. Venkadesan G.,J. Muthusamy, Experimental investigation of Al2O3/8YSZ and CeO2/8YSZ plasma sprayed thermal barrier coating on diesel engine, Ceramics International, 2019. 45(3): p. 3166-3176.
  • 21. Parlak A., H. Yasar, B. Sahin, Performance and exhaust emission characteristics of a lower compression ratio LHR diesel engine, Energy Conversion and Management, 2003.44(1): p. 163-175.
  • 22. Vural E., S. Ozer, Thermal Analysis of a Piston Coated with SiC and MgOZrO2 Thermal Barrier Materials, International Journal of Scientific and Technological Research, 2015. 1(7): p. 43-51.
  • 23. Özel S., The investigation of coating of oxide and cabide compound on the surface of aluminium alloy and bronze by using plasma spray process in Metallurgy Education 2009, Firat University:Turkey.
  • 24. Memsnet. [cited 2020 28 February]; Available from: https://www.memsnet.org/material/chromiumoxidecr2o3bulk/.
  • 25. Vural E., Ozdalyan B. and Ozel S., Experimental Investigation on Effect of the Zirconium + Magnesium Coating of the Piston and Valve of the Single-Cylinder Diesel Engine to the Engine Performance and Emissio, World Academy of Science, Engineering and Technology International Journal of Mechanical and Mechatronics Engineering, 2016. 10, 12.
  • 26. Ozel S., Vural E. and Binici M., Taguchi method for investigation of the effect of TBC coatings on NiCr bond-coated diesel engine on exhaust gas emissions, International Advanced Researches and Engineering Journal, 2020.04(01): 014-020.
  • 27. Karthikayan S.,S. Ganesan, P. Vasanthakumar, G. Sankaranarayanan, M. Dinakar, Innovative research trends in the application of thermal barrier metal coating in ınternal combustion engines, Materials today: proceedings, 2017. 4(8): p. 9004-9012.
There are 27 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Articles
Authors

Erdinç Vural 0000-0002-3398-5593

Serkan Özel 0000-0002-3398-5593

Project Number BEBAP-2014.15
Publication Date August 15, 2020
Submission Date March 2, 2020
Acceptance Date June 4, 2020
Published in Issue Year 2020 Volume: 4 Issue: 2

Cite

APA Vural, E., & Özel, S. (2020). The investigation of effect of the ceramic coatings with bond-layer coated on piston and valve surface on engine performance of a diesel engine. International Advanced Researches and Engineering Journal, 4(2), 87-93. https://doi.org/10.35860/iarej.697009
AMA Vural E, Özel S. The investigation of effect of the ceramic coatings with bond-layer coated on piston and valve surface on engine performance of a diesel engine. Int. Adv. Res. Eng. J. August 2020;4(2):87-93. doi:10.35860/iarej.697009
Chicago Vural, Erdinç, and Serkan Özel. “The Investigation of Effect of the Ceramic Coatings With Bond-Layer Coated on Piston and Valve Surface on Engine Performance of a Diesel Engine”. International Advanced Researches and Engineering Journal 4, no. 2 (August 2020): 87-93. https://doi.org/10.35860/iarej.697009.
EndNote Vural E, Özel S (August 1, 2020) The investigation of effect of the ceramic coatings with bond-layer coated on piston and valve surface on engine performance of a diesel engine. International Advanced Researches and Engineering Journal 4 2 87–93.
IEEE E. Vural and S. Özel, “The investigation of effect of the ceramic coatings with bond-layer coated on piston and valve surface on engine performance of a diesel engine”, Int. Adv. Res. Eng. J., vol. 4, no. 2, pp. 87–93, 2020, doi: 10.35860/iarej.697009.
ISNAD Vural, Erdinç - Özel, Serkan. “The Investigation of Effect of the Ceramic Coatings With Bond-Layer Coated on Piston and Valve Surface on Engine Performance of a Diesel Engine”. International Advanced Researches and Engineering Journal 4/2 (August 2020), 87-93. https://doi.org/10.35860/iarej.697009.
JAMA Vural E, Özel S. The investigation of effect of the ceramic coatings with bond-layer coated on piston and valve surface on engine performance of a diesel engine. Int. Adv. Res. Eng. J. 2020;4:87–93.
MLA Vural, Erdinç and Serkan Özel. “The Investigation of Effect of the Ceramic Coatings With Bond-Layer Coated on Piston and Valve Surface on Engine Performance of a Diesel Engine”. International Advanced Researches and Engineering Journal, vol. 4, no. 2, 2020, pp. 87-93, doi:10.35860/iarej.697009.
Vancouver Vural E, Özel S. The investigation of effect of the ceramic coatings with bond-layer coated on piston and valve surface on engine performance of a diesel engine. Int. Adv. Res. Eng. J. 2020;4(2):87-93.



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